High-efficiency machining solution for new energy vehicle drive motor shafts
Drive motor shafts are subjected to alternating stresses such as torsion, shear, tension, compression, and impact during operation, and are subjected to large loads and torques. At present, other high hardness materials such as 20CrMnTiH materials are commonly used in the manufacture of motor shafts. In addition, the connecting parts at both ends of the shaft body need to be heat-treated to meet the requirements.
WSS offers turning, milling and holemaking tools for the complete machining of motor shafts with higher stability and reliability, which not only meets the high dimensional precision requirements for oil-filled holes, keyways and shallow holes in motor shafts, but also provides high surface quality after CBN hard turning.
Processing before heat treatment：
Oil Filling Hole Processing
twist drill
Tool Features:
Polished chipformer surface for enhanced chip evacuation
High reliability and reduced burrs
High drilling efficiency and process stability
Hole Processing
Shallow hole drilling
Crown drilling
Tool Features:
High drilling efficiency, low cost per hole
Good chipbreaking performance, smooth chip removal, no
tangling of the toolholder
Internal cooling channels for efficient cooling and
lubrication
Easy and quick tool tip change, short downtime
Heat-treated post-processing:
Keyway machining
End Mills
Keyway Hot Post Milling
Tool Features:
Suitable for milling hardened high hardness steels
High metal removal rate
High milling surface quality
Turning after heat
CBN Turning
Tool Features:
Better chipping resistance for coated tools
Intermittent turning of end faces with high surface
quality
Achieve higher line speed turning, higher machining efficiency
More on-site solutions:
For roughing and finishing of motor shafts after heat treatment. WSS has a line of CBN tools with consistent machining performance and longer life.
WNGA080408 Standard tool for roughing 1mm bore depth of cut
CCGW060204 Standard Tool Finishing Bore
VNGA160404 Standard tool for machining external cylinders